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Wave soldering information


Inside a wave soldering machine, showing the wave soldering process
Temperature and time graph showing wave soldering solder pot and topside temperatures

Wave soldering is a bulk soldering process used for the manufacturing of printed circuit boards. The circuit board is passed over a pan of molten solder in which a pump produces an upwelling of solder that looks like a standing wave. As the circuit board makes contact with this wave, the components become soldered to the board. Wave soldering is used for both through-hole printed circuit assemblies, and surface mount. In the latter case, the components are glued onto the surface of a printed circuit board (PCB) by placement equipment, before being run through the molten solder wave. Wave soldering is mainly used in soldering of through hole components.

As through-hole components have been largely replaced by surface mount components, wave soldering has been supplanted by reflow soldering methods in many large-scale electronics applications. However, there is still significant wave soldering where surface-mount technology (SMT) is not suitable (e.g., large power devices and high pin count connectors), or where simple through-hole technology prevails (certain major appliances).

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Wave soldering

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Wave soldering is a bulk soldering process used for the manufacturing of printed circuit boards. The circuit board is passed over a pan of molten solder...

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Soldering

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Soldering (US: /ˈsɒdərɪŋ/; UK: /ˈsoʊldərɪŋ/) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process...

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Solder

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work, solder wire is available in a range of thicknesses for hand-soldering (manual soldering is performed using a soldering iron or soldering gun), and...

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Reflow soldering

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inserting the component leads through the paste. Wave soldering however, has been the common method of soldering multi-leaded through-hole components onto a...

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Dip soldering

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Dip soldering is a small-scale soldering process by which electronic components are soldered to a printed circuit board (PCB) to form an electronic assembly...

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Solder alloys

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the wrong direction. For soldering n-type semiconductors, solder may be doped with antimony; indium may be added for soldering p-type semiconductors. Pure...

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Selective soldering

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selective soldering include: Selective aperture tooling over wave solder: These tools mask off areas previously soldered in the SMT reflow soldering process...

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Solder mask

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boards that are soldered automatically using reflow or wave soldering techniques. Once applied, openings must be made in the solder mask wherever components...

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Solder paste

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Pump Head Fuji Cross Flow Flux Helping hand (tool) Solder Soldering Wave soldering Reflow soldering Restriction of Hazardous Substances Directive (RoHS)...

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Hot air solder leveling

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defects into PCB Electroless Nickel Immersion Gold (ENIG) Immersion Silver (IAg) Organic Solderability Preservative (OSP) Reflow soldering Wave soldering...

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JST connector

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temperatures required for reflow soldering, because the plastic has a lower melting point since they were designed for wave soldering methods. Some JST surface-mount...

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Gold plating

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second during typical wave soldering conditions. Layers of gold thinner than 0.5 μm (0.02 thou) also dissolve completely into the solder, exposing the underlying...

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Printed circuit board

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mechanical strength), soldering the leads, and trimming off the ends. Leads may be soldered either manually or by a wave soldering machine. Through-hole...

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Electromagnetic pump

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that moves the liquid. Applications include pumping molten solder in many wave soldering machines, pumping liquid-metal coolant, and magnetohydrodynamic...

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Organic solderability preservative

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gold (ENIG) Hot air solder leveling (HASL) Immersion silver plating (IAg) Immersion tin plating (ISn) Reflow soldering Wave soldering Tong, K. H., M. T...

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Restriction of Hazardous Substances Directive

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common lead-free solder systems have a higher melting point, e.g. a 30 °C typical difference for tin-silver-copper alloys, but wave soldering temperatures...

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ColdHeat

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SMT packages, based on the principles of wave soldering). One thorough review [1] of the ColdHeat soldering iron noted: "For the electronics hobbyist...

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Stencil printing

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avoid wave soldering) and components of significantly different pitch are used in the same PWB. For this purpose, to achieve a varying solder amount...

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Electroless nickel immersion gold

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(IAg) Immersion tin plating (ISn) Organic solderability preservative (OSP) Reflow soldering Wave soldering "Surface Finishes in a Lead Free World". Uyemura...

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Titanium

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(in the bleachery). Other applications include ultrasonic welding, wave soldering, and sputtering targets. Titanium tetrachloride (TiCl4), a colorless...

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Immersion silver plating

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immersion gold (ENIG) Hot air solder leveling (HASL) Organic solderability preservative (OSP) Reflow soldering Wave soldering Slocum, Dan Jr. (2003-09-25)...

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78xx

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STMicroelectronics 78L05A in a SO-8 surface-mount package with larger solder pads on the left for wave soldering. There are common configurations for 78xx ICs, including...

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Pump

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that moves the liquid. Applications include pumping molten solder in many wave soldering machines, pumping liquid-metal coolant, and magnetohydrodynamic...

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Altair 8800

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larger building at 6328 Linn NE in Albuquerque in 1973. They installed a wave soldering machine and an assembly line at the new location. In January 1972, Popular...

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Nitrogen generator

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most common uses in electronics are in the soldering process. Specifically Selective, Reflow, and Wave Soldering equipment. Fire Protection: The fire protection...

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Battery holder

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normally are circuit board mounted and require wave soldering at 180–240 °C (356–464 °F) or reflow soldering at 230–300 °C (446–572 °F). Battery contacts...

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Ultrasonic soldering

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Ultrasonic soldering (U/S soldering) is a flux-less soldering process that uses ultrasonic energy, without the need for chemicals to solder materials,...

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