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For sheet metal forming analysis within the metal forming process, a successful technique requires a non-contact optical 3D deformation measuring system. The system analyzes, calculates and documents deformations of sheet metal parts, for example. It provides the 3D coordinates of the component's surface as well as the distribution of major and minor strain on the surface and the material thickness reduction. In the Forming Limit Diagram, the measured deformations are compared to the material characteristics. The system supports optimization processes in sheet metal forming by means of;
Fast detection of critical deformation areas
Solving complex forming problems
Verification of numerical simulations
Verification of FE models
Creation of Forming Limit Curves, FLC
Comparison of measured deformations to the material characteristics by means of a Forming Limit Diagram.
The optical forming analysis with Forming analysis system provides for precise and fast measurement of small and large components using a high scanning density. Forming analysis system operates independently of the material. It can analyze components made from flat blanks, tubes or other components manufactured by an internal high pressure forming process (IHPF, Hydro forming).
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For sheetmetalforminganalysis within the metalforming process, a successful technique requires a non-contact optical 3D deformation measuring system...
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building try-out tooling. Finite element analysis (FEA) is the most common method of simulating sheetmetalforming operations to determine whether a proposed...
A forming limit diagram, also known as a forming limit curve, is used in sheetmetalforming for predicting forming behavior of sheetmetal. The diagram...
materials which do not. Metals are typically ductile (can be drawn into wires) and malleable (they can be hammered into thin sheets). A metal may be a chemical...
be available in the form of a billet, a sheet, or a wire. Production of precursors can be done by a combination of materials forming processes, such as...
to bending. The segments are typically made of steel or another metal. Larssen sheet piling was developed in 1906 by Tryggve Larssen. Its applications...
Hot metal gas forming (HMGF) is a method of die forming in which a metal tube is heated to a pliable state, near to but below its melting point, then pressurized...
Rule based DFM analysis for deep drawing. Deep drawing is a widely used cold sheetmetalforming process to draw the sheetmetal in forming dye of desirable...
millions of dollars. Sheetmetalforming simulation software utilizes mathematical models to replicate the behavior of an actual metalsheet manufacturing process...
a bulk sheetmetalforming process aimed at joining thin metalsheets without additional components, using special tools to plastically form an interlock...
grid analysis (CGA), also known as circle grid strain analysis, is a method of measuring the strain levels of sheetmetal after a part is formed by stamping...
through the sheet. Since the metal is moving, the magnetic flux through a given area of the sheet is changing. In the part of the sheet moving under...
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Deep drawing is a sheetmetalforming process in which a sheetmetal blank is radially drawn into a forming die by the mechanical action of a punch. It...
the metal, hydromolding also produced less "grainy" parts, allowing for easier metal finishing. In sheet hydroforming there are bladder forming (where...
thin metalsheet become excited by light that is directed to the sheet with a particular angle of incidence, and then travel parallel to the sheet. Assuming...
other cold forming processes, has a hot process counterpart. In addition to semi-finished parts, cold forming may be used on metal stock, sheet, bar, and...
electric resistance welding used to weld various sheetmetal products, through a process in which contacting metal surface points are joined by the heat obtained...
bores and thin-walled bodies are more easily and efficiently made by formingsheetmetal than by machining wood. The keywork of most modern woodwinds, including...
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traditional areas include mineral processing, metal production, heat treatment, failure analysis, and the joining of metals (including welding, brazing, and soldering)...
aluminium sheet components. It is the aluminium hot stamping (sometimes also called 'aluminium hot forming') process for age-hardening grades of sheet and has...
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