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Sheet metal forming simulation information


Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies, processes and blanks prior to building try-out tooling. Finite element analysis (FEA) is the most common method of simulating sheet metal forming operations to determine whether a proposed design will produce parts free of defects such as fracture or wrinkling.[1]

  1. ^ Taylan Altan, Erman Tekkaya, “Sheet Metal Forming: Processes and Applications,” Chapter 3: Process Simulation,” Manan Shah, Partchapol Sartkulvanich, August 31, 2012.

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Sheet metal forming simulation

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Today the metal forming industry is making increasing use of simulation to evaluate the performing of dies, processes and blanks prior to building try-out...

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Simulation software

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millions of dollars. Sheet metal forming simulation software utilizes mathematical models to replicate the behavior of an actual metal sheet manufacturing process...

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Formability

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indispensable to certain tool design processes (also see: Sheet metal forming simulation and Sheet metal forming analysis). One major objective of the International...

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Roll forming

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Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically...

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ESI Group

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2G software to simulate the drawing and forming process. Also in the field of sheet metal forming simulation, Atlas Tool used the same software to compensate...

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Sheet metal forming analysis

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For sheet metal forming analysis within the metal forming process, a successful technique requires a non-contact optical 3D deformation measuring system...

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Forming limit diagram

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A forming limit diagram, also known as a forming limit curve, is used in sheet metal forming for predicting forming behavior of sheet metal. The diagram...

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Metal

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heat relatively well. Metals are typically ductile (can be drawn into wires) and malleable (they can be hammered into thin sheets). These properties are...

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Hot metal gas forming

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Hot metal gas forming (HMGF) is a method of die forming in which a metal tube is heated to a pliable state, near to but below its melting point, then pressurized...

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Superplastic forming

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friction between the die surface and the superplastic sheet. Hot metal gas forming Superplastic forming and diffusion bonding E. Degarmo, J. Black, and R...

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Metal foam

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be available in the form of a billet, a sheet, or a wire. Production of precursors can be done by a combination of materials forming processes, such as...

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Hydroforming

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the metal, hydromolding also produced less "grainy" parts, allowing for easier metal finishing. In sheet hydroforming there are bladder forming (where...

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Hot form quench

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aluminium sheet components. It is the aluminium hot stamping (sometimes also called 'aluminium hot forming') process for age-hardening grades of sheet and has...

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Spring Back Compensation

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into the bending prism. For other sheet metal forming operations like drawing, it entails deforming the sheet metal past the planned net shape of the...

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Digital manufacturing

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laser beam to cut and engrave sheet material. Cutting can be done on plastics, woods and on higher power machines, metal. Recently, affordable CO2 laser...

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Aluminium foam sandwich

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a sandwich panel product which is made of two metallic dense face sheets and a metal foam core made of an aluminium alloy. AFS is an engineering structural...

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Eddy current brake

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passes down through the sheet. Since the metal is moving, the magnetic flux through the sheet is changing. At the part of the sheet under the leading edge...

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Lankford coefficient

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a rolled sheet metal. This scalar quantity is used extensively as an indicator of the formability of recrystallized low-carbon steel sheets. If x {\displaystyle...

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MOSFET

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In electronics, the metal–oxide–semiconductor field-effect transistor (MOSFET, MOS-FET, or MOS FET) is a type of field-effect transistor (FET), most commonly...

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Heavy metals

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releasing light and heat and forming heavier elements with higher atomic numbers. Heavier heavy metals are not usually formed this way since fusion reactions...

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Alkali metal

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ions; the alkali metals do not form highly charged ions, only forming ions with a charge of +1, so only lithium, the smallest alkali metal, can release enough...

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Flight simulator

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air density, turbulence, wind shear, cloud, precipitation, etc. Flight simulation is used for a variety of reasons, including flight training (mainly of...

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Integrated computational materials engineering

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scales. process modeling/simulations: extrusion, rolling, sheet forming, stamping, casting, welding, etc. product modeling/simulations: performance, impact...

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Vortex shedding

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flare stacks suffered vortex shedding seven times from 1975 to 2003. Some simulation and analyses were done, which revealed that the main cause was the interaction...

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