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Weld tests for friction welding information


Quality requirements of welded joints depend on the form of application, e.g. in the space or fly industry weld errors are not allowed.[1] Science try to gets good quality welds. There are many scientific articles describing the weld test, e.g. hardness,[2][3][4] tensile tests.[3] The weld structure can be examined by optical microscopy[3][4][5] and scanning electron microscopy.[6][4][5][3] The computer finite element method (FEM) is used to predict the shape of the flash and interface and others, not only for rotary friction welding (RFW),[7] but also for friction stir welding (FSW),[8][9] linear friction welding (LFW),[10] FRIEX,[11] and others. Temperature measurements are also carried out for scientific purposes e.g. by use thermocouples[4][5] or sometimes thermography,[7][5] mentions about measurements are generally found in research materials and journals.

  1. ^ J. Pilarczyk A. Piotr. (2013). Poradnik inżyniera 1 – spawalnictwo (in Polish). Warszawa: Wydawnictwo WNT.
  2. ^ Siedlec, Robert; Strąk, Cezary; Zybała, Rafał (2016-11-10). "Morfologia złączy kompozytów Al/Al2O3 zgrzewanych tarciowo ze stopem Al 44200". Przegląd Spawalnictwa - Welding Technology Review (in Polish). 88 (11). doi:10.26628/ps.v88i11.706. ISSN 2449-7959.
  3. ^ a b c d Shanjeevi, C.; Satish Kumar, S.; Sathiya, P. (2013). "Evaluation of Mechanical and Metallurgical Properties of Dissimilar Materials by Friction Welding". Procedia Engineering. 64: 1514–1523. doi:10.1016/j.proeng.2013.09.233. ISSN 1877-7058.
  4. ^ a b c d Liu, F. J.; Fu, L.; Chen, H. Y. (2018-02-14). "Effect of high rotational speed on temperature distribution, microstructure evolution, and mechanical properties of friction stir welded 6061-T6 thin plate joints". The International Journal of Advanced Manufacturing Technology. 96 (5–8): 1823–1833. doi:10.1007/s00170-018-1736-0. ISSN 0268-3768.
  5. ^ a b c d Wang, Guilong; Li, Jinglong; Xiong, Jiangtao; Zhou, Wei; Zhang, Fusheng (2018-06-05). "Study on microstructure evolution of AISI 304 stainless steel joined by rotary friction welding". Welding in the World. 62 (6): 1187–1193. doi:10.1007/s40194-018-0613-7. ISSN 0043-2288. S2CID 139498947.
  6. ^ M. Meisnar, S. Baker, J.M. Bennett, A. Bernad, A. Mostafa, S. Resch, N. Fernandes, A. Norman (2017). "Microstructural characterization of rotary friction welded AA6082 and Ti-6Al-4V dissimilar joints". Materials & Design. 132: 188–197. doi:10.1016/j.matdes.2017.07.004.{{cite journal}}: CS1 maint: multiple names: authors list (link)
  7. ^ a b Nan, Xujing; Xiong, Jiangtao; Jin, Feng; Li, Xun; Liao, Zhongxiang; Zhang, Fusheng; Li, Jinglong (2019). "Modeling of rotary friction welding process based on maximum entropy production principle". Journal of Manufacturing Processes. 37: 21–27. doi:10.1016/j.jmapro.2018.11.016. ISSN 1526-6125. S2CID 139752670.
  8. ^ Lacki, P.; Kucharczyk, Z.; Śliwa, R.E.; Gałaczyński, T. (2013-06-01). "Effect of Tool Shape on Temperature Field in Friction Stir Spot Welding". Archives of Metallurgy and Materials. 58 (2): 595–599. doi:10.2478/amm-2013-0043. ISSN 1733-3490.
  9. ^ Qin, D. Q.; Fu, L.; Shen, Z. K. (2019-01-15). "Visualisation and numerical simulation of material flow behaviour during high-speed FSW process of 2024 aluminium alloy thin plate". The International Journal of Advanced Manufacturing Technology. 102 (5–8): 1901–1912. doi:10.1007/s00170-018-03241-5. ISSN 0268-3768.
  10. ^ McAndrew, Anthony R.; Colegrove, Paul A.; Bühr, Clement; Flipo, Bertrand C.D.; Vairis, Achilleas (2018-10-03). "A literature review of Ti-6Al-4V linear friction welding". Progress in Materials Science. 92: 225–257. doi:10.1016/j.pmatsci.2017.10.003. ISSN 0079-6425.
  11. ^ Pissanti, Daniela Ramminger; Scheid, Adriano; Kanan, Luis Fernando; Dalpiaz, Giovani; Kwietniewski, Carlos Eduardo Fortis (January 2019). "Pipeline girth friction welding of the UNS S32205 duplex stainless steel". Materials & Design. 162: 198–209. doi:10.1016/j.matdes.2018.11.046. ISSN 0264-1275.

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Friction welding

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Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion...

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Friction stir welding

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Friction stir welding (FSW) is a solid-state joining process that uses a non-consumable tool to join two facing workpieces without melting the workpiece...

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Weld tests for friction welding

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generally found in research materials and journals. Friction welding Temperature Heat-affected zone Weld quality assurance J. Pilarczyk A. Piotr. (2013)....

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Welding

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magnetic pulse welding, and friction stir welding in the latter half of the century. Today, as the science continues to advance, robot welding is commonplace...

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Rotary friction welding

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Rotary friction welding (RFW) one of the methods of friction welding, the classic way of which uses the work of friction to create a not separable weld. Typically...

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Plastic welding

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rheological weldability) for plastics. A number of techniques are used for welding of semi-finished plastic products as given below: Hot gas welding, also known...

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Hyperbaric welding

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wet weld. Thus, when a very high quality weld is required, dry hyperbaric welding is normally utilized. Research into using dry hyperbaric welding at depths...

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Friction stud welding

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friction welding machines which are used, for example, in factories to weld engine components such as drive shafts. A portable friction stud welding tool...

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Explosion welding

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Explosion welding (EXW) is a solid state (solid-phase) process where welding is accomplished by accelerating one of the components at extremely high velocity...

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The Welding Institute

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TWI Ltd hs been responsible for a number of innovations including the invention of friction stir welding in 1991. The Welding Institute The formation in...

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List of welding codes

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All sections contain welding specifications, however most relevant information is contained in the following: The American Welding Society (AWS) publishes...

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Railway track

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produced by steel mills, without any thermite welding. Shorter rails may be welded with flashbutt welding, but the following rail lengths are unwelded...

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Piping and plumbing fitting

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will be used, such as soldering, mortaring, caulking, Plastic welding, welding, friction fittings, threaded fittings, and compression fittings. Fittings...

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Welding of advanced thermoplastic composites

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limited and only used for specific joints and geometries. Friction welding is best used for parts that are small and flat. The welding equipment is often...

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Friction stir processing

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technique, friction stir welding, is used to join multiple pieces of metal without creating the heat affected zone typical of fusion welding.: 5, 7  When...

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Manufacturing engineering

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manufacturing. Friction stir welding was discovered in 1991 by The Welding Institute (TWI). This innovative steady state (non-fusion) welding technique joins...

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Galling

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sliding. The process and contact can be compared to cold welding or friction welding because cold welding is not truly cold, and the fusing points exhibit an...

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Industrial and production engineering

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manufacturing. Friction stir welding was discovered in 1991 by The Welding Institute (TWI). This innovative steady state (non-fusion) welding technique joins...

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Friction

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as in the process of friction welding. Excessive erosion or wear of mating sliding surfaces occurs when work due to frictional forces rise to unacceptable...

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Rivet

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their tank designs throughout the war for various reasons, such as lack of welding equipment or inability to weld very thick plates of armor effectively...

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Metalworking

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produce the weld. Many different energy sources can be used for welding, including a gas flame, an electric arc, a laser, an electron beam, friction, and ultrasound...

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Space Launch System core stage

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bonded material, and tiny cracks were forming in the welding "pin", the element of a friction-stir weld tool whose rotation, analogous to a drill bit, provides...

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Mechanical engineering

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gyroscopes for precise positioning and microfluidic devices used in biomedical applications. Friction stir welding, a new type of welding, was discovered...

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KUKA

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years later, the first friction welding machine went into production. In 1971, the delivery of the first robotic welding system for the S-Class took place...

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Rebar

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American Welding Society (AWS) D 1.4 sets out the practices for welding rebar in the US Without special consideration the only rebar that is ready to weld is...

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Pressure vessel

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unsuitable for the pressures and temperatures required) and in the 1920s and 1930s the BPVC included welding as an acceptable means of construction; welding is...

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William Arbegast

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friction stir spot welding (FSSW) ultrasonic spot welding (USW) friction stir weld repair laser additive manufacturing (LAM) friction stir joining of thermoplastics...

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