Group of techniques to quickly construct physical objects
Not to be confused with Digital prototyping.
This article is about rapid prototyping of physical objects. For rapid software prototyping, see rapid application development.
Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data.[1][2]
Construction of the part or assembly is usually done using 3D printing or "additive layer manufacturing" technology.[3]
The first methods for rapid prototyping became available in mid 1987 and were used to produce models and prototype parts. Today, they are used for a wide range of applications and are used to manufacture production-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics.[4] This economy has encouraged online service bureaus. Historical surveys of RP technology[2] start with discussions of simulacra production techniques used by 19th-century sculptors. Some modern sculptors use the progeny technology to produce exhibitions and various objects.[5] The ability to reproduce designs from a dataset has given rise to issues of rights, as it is now possible to interpolate volumetric data from 2D images.
As with CNC subtractive methods, the computer-aided-design – computer-aided manufacturing CAD -CAM workflow in the traditional rapid prototyping process starts with the creation of geometric data, either as a 3D solid using a CAD workstation, or 2D slices using a scanning device. For rapid prototyping this data must represent a valid geometric model; namely, one whose boundary surfaces enclose a finite volume, contain no holes exposing the interior, and do not fold back on themselves.[6] In other words, the object must have an "inside". The model is valid if for each point in 3D space the computer can determine uniquely whether that point lies inside, on, or outside the boundary surface of the model. CAD post-processors will approximate the application vendors' internal CAD geometric forms (e.g., B-splines) with a simplified mathematical form, which in turn is expressed in a specified data format which is a common feature in additive manufacturing: STL file format, a de facto standard for transferring solid geometric models to SFF machines.[7]
To obtain the necessary motion control trajectories to drive the actual SFF, rapid prototyping, 3D printing or additive manufacturing mechanism, the prepared geometric model is typically sliced into layers, and the slices are scanned into lines (producing a "2D drawing" used to generate trajectory as in CNC's toolpath), mimicking in reverse the layer-to-layer physical building process. [citation needed]
^"Rapid Prototyping: An Overview". Efunda.com. Retrieved 2013-06-14.
^ ab"JTEC/WTEC Panel Report on Rapid Prototyping in Europe and Japan" (PDF). Archived from the original (PDF) on 2017-08-30. Retrieved 2016-12-28.
^"Interview with Dr Greg Gibbons, Additive Manufacturing, WMG, University of Warwick", Warwick University, KnowledgeCentre Archived 2013-10-22 at the Wayback Machine. Accessed 18 October 2013
^Liou, Frank W. (2007). "Rapid Prototyping Processes". Rapid Prototyping and Engineering Applications: A Toolbox for Prototype Development. CRC Press. p. 215. ISBN 978-1-4200-1410-5.
^Unger, Miles (April 25, 1999). "ART/ARCHITECTURE; Taking Over the Joystick of Natural Selection". The New York Times. Retrieved December 22, 2019.
^Kocovic, Petar (2017). 3D Printing and Its Impact on the Production of Fully Functional Components: Emerging Research and Opportunities: Emerging Research and Opportunities. IGI Global. p. xxii. ISBN 978-1-5225-2290-4.
^Chang, Kuang-Hua (2013). Product Performance Evaluation using CAD/CAE: The Computer-Aided Engineering Design Series. Academic Press. p. 22. ISBN 978-0-12-398460-9.
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August 2017. Jacobs, Paul F. “Introduction to RapidPrototyping and Manufacturing.” RapidPrototyping and Manufacturing: Fundamentals of Stereolithography...
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consider prototyping as the methods or techniques for making a prototype (e.g., rapidprototyping techniques), or a stage in the design process (prototype development...
kinds of prototype boards. The proliferation of quick-turn PCB fabrication and assembly companies has enabled the concepts of rapidprototyping to be applied...
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commonly used for prototyping and rapid manufacturing. Rapidprototyping facilitates iterative testing, and for very short runs, rapid manufacturing can...
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