This article is about sheet metal fabrication. For other uses, see Photoengraving.
Process that uses chemicals to machine sheet metal
Photochemical machining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components using a photoresist and etchants to corrosively machine away selected areas. This process emerged in the 1960s as an offshoot of the printed circuit board industry. Photo etching can produce highly complex parts with very fine detail accurately and economically.
This process can offer economical alternatives to stamping, punching, laser or water jet cutting, or wire electrical discharge machining (EDM) for thin gauge precision parts. The tooling is inexpensive and quickly produced. This makes the process useful for prototyping and allows for easy changes in mass production. It maintains dimensional tolerances and does not create burrs or sharp edges. It can make a part in hours after receiving the drawing.
PCM can be used on virtually any commercially available metal or alloy, of any hardness. It is limited to materials with a thickness of 0.0005 to 0.080 in (0.013 to 2.032 mm). Metals include aluminium, brass, copper, inconel, manganese, nickel, silver, steel, stainless steel, zinc and titanium.
Photochemical machining is a form of photo engraving, and a similar process in microfabrication is called photolithography.
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Photochemicalmachining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components...
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possible. In these applications, it is properly called photochemicalmachining, but the terms photochemical milling, chemical milling and photoetching are sometimes...
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water jet, electric discharge, or abrasive flow machining. Chemical technologies: Photochemicalmachining Cutting fluid or coolant is used where there is...
manufactured using this method. Fine metal masks (FMMs) made by photochemicalmachining, reminiscent of old CRT shadow masks, are used in this process...
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