Imge taken from the facility where concrete elements are produced in huge amounts. At site the tunnel debris is recycled into concrete aggregates for the tunnel elements
Tunnel rock recycling is a method to process rock debris from tunneling into other usable needs. The most common is for concrete aggregates or as subbase for road building. Crushers and screeners normally used in quarries are stationed at the tunnel site for the purpose which is to crush and screen the rock debris for further use. The largest tunnel rock recycling facility ever to be created was for the construction of the Gotthard Base Tunnel which took 17 years, finishing in 2016. 1/5 of the rock debris excavated for the tunnel was recycled and used as aggregates for the concrete lining inside the tunnel.
In an average tunnel project the excavated rock is mostly regarded as waste. In most cases it is given away or used in a landfill. Starting up a facility for recycling the rock debris is hugely expensive. Though for a large project, as for example a double barrel tunnel longer than 20 km it is feasible. The Gotthard Base Tunnel was a 57 km long tunnel.
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