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Fusion bonded epoxy coating, also known as fusion-bond epoxy powder coating and commonly referred to as FBE coating, is an epoxy-based powder coating that is widely used to protect steel pipe used in pipeline construction from corrosion. It is also commonly used to protect reinforcing bars (though being phased out as of 2005[1]) and on a wide variety of piping connections, valves etc.[2] FBE coatings are thermoset polymer coatings.[3] They come under the category of protective coatings in paints and coating nomenclature. The name fusion-bond epoxy is due to resigning cross-link and the application method, which is different from a conventional paint. In 2020 the market size was quoted at 12 billion dollars.[4]
The resin and hardener components in the dry powder FBE stock remain unreacted at normal storage conditions. At typical coating application temperatures, usually in the range of 180 to 250 °C (356 to 482 °F), the contents of the powder melt and transform to a liquid form. The liquid FBE film wets and flows onto the steel surface on which it is applied, and soon becomes a solid coating by chemical cross-linking, assisted by heat. This process is known as “fusion bonding”. The chemical cross-linking reaction taking place in this case is irreversible. Once the curing takes place, the coating cannot be returned to its original form by any means. Application of further heating will not “melt” the coating and thus it is known as a “thermoset” coating.
^Rostam, Steen (2005). Design and Construction of Segmental Concrete Bridges for Service Life of 100 to 150 Years. American Segmental Bridge Institut. pp. 19–20.
figurines, emblems as well as production and replacement parts) Fusionbondedepoxycoating Thermoset polymer matrix Vulcanization IUPAC, Compendium of Chemical...
attack. Polyester epoxies are used as powder coatings for washers, driers and other "white goods". FusionBondedEpoxy Powder Coatings (FBE) are extensively...
blood exam Full Blown Entertainment, a music production company Fusionbondedepoxycoating UNSW Faculty of Built Environment, of the University of New South...
Efficiency of Fusion-BondedEpoxyCoatings on Reinforcing Steel, Virginia Transportation Research Council, January 2008 Epoxy Interest Group. "Epoxy Interest...
methods used to control pipeline corrosion is by the use of Fusionbondedepoxycoatings. DCVG is used to monitor it. Impressed current cathodic protection...
cool, causing fusion. Common alternative methods include solvent welding (of thermoplastics) using chemicals to melt materials being bonded without heat...
cost was AUD450M. API 5L X70 and X65 grade steel pipe with a fusion-bondedepoxy (FBE) coating was used. 90 kT of pipe was used for the pipeline. 27.7 kT...
the flame source and produces a drip. Polyethylene cannot be imprinted or bonded with adhesives without pretreatment. High-strength joints are readily achieved...
Castparts in April 1988. The UV resin material changed over quickly to an epoxy-based material resin. In both cases, SLA-1 models needed UV oven curing...
Oxy-acetylene welding Stainless steel may be bonded with adhesives such as silicone, silyl modified polymers, and epoxies. Acrylic and polyurethane adhesives are...
incorporate composite materials in the form of bonded-aluminum honeycomb structural elements and graphite epoxy laminate skins to reduce weight. Infrared search-and-track...